Semi-Continuous Sealed Quench Furnace is a high-productivity Super-TKM series of furnaces by Dowa-HIGHTEMP. This heat treatment is primarily used for processes like carburising, carbonitriding, annealing, and hardening of metals like steel. The semi-continuous feature allows for a certain level of continuity, where batches of materials are processed sequentially, with a certain degree of continuous flow between different stages.
Safety
Quality Tested
Automation
Models Available
Specifications
Option for choice between batch and continuous furnace.
Has 3 times productivity rates when compared to the batch-type furnace.
Super TKM has lower operating costs as compared to batch-type.
Roller hearth design allows for flexibility in operation.
Same footprint as the batch-type furnace.
The operating temperature ranges between 800 to 950ºC.
The Inlet door is opened and closed by a pneumatic cylinder.
The furnace is inclusive of a heat-resistant cast steel centrifugal fan.
Thermocouple is fitted on the top of the heating, carburising, cooling, and oil tank.
Ceramic-type pilot burner is provided for the front and rear door with control box.
Automatic ignition of the pilot burner to ignite the curtain burner during door opening.
Currently, there are more than 10 installations in operation in India.
Types
Gas Fired
The Gas option for the Super TKM involves the use of natural gases within the furnace. Reputed burners installed at the top of the furnace provide the required temperature for the heat treatment. The Gas-fired Super TKM is suitable for large-scale industrial applications where high throughput and cost-efficiency are essential.
Advantages
High Productivity
The HIGHTEMP Super TKM- Semi-Continuous Sealed Quench Furnace allows different stages of heat treatment to run simultaneously in a semi-continuous manner. This minimizes waiting time between batches and boosts productivity.
Reduced Cycle Time
With rapid heating and efficient transfer between heating and quenching chambers, the Super TKM significantly reduces cycle time allowing for faster processing of large quantities of parts.
Low Maintenance and Reliability
HIGHTEMP’s Super TKM- Semi-Continuous Sealed Quench Furnace is built with high-quality materials and components, specifically designed to withstand the demanding conditions of industrial heat treatment.
Flexibility in Batch Sizes
The semi-continuous design allows the furnace to handle varying batch sizes, from small and large without significant adjustments. This is beneficial for industries with varying production demands.
Industries Served
Auto components Industry
HIGHTEMP’s Super TKM- Semi-Continuous Sealed Quench Furnace is used in the Automotive Industry to help manufacture high-quality, consistent, durable, and reliable components. The Super TKM Furnace helps harden the surface of the parts while ensuring they can withstand high stress.
Material Grades Available
- Carbon Steel - 1045, 1030, 1020
- Low Alloy Steel - 8620, 4140, 4130
- Tool Steel - D2, H13, O1
Parts
Crankshafts, Camshafts, Bearings, Axle Shafts, Brake Discs, Connecting Rods
Applications
Why Choose Hightemp
HIGHTEMP, is India’s No. 1 manufacturer of Heat Treatment Furnaces, selling furnaces globally since 1971.
HIGHTEMP’s furnaces are customised to meet the needs of FURNACE 4.0 (IoT-enabled Furnaces), which allows for real-time data collection, predictive maintenance, and remote monitoring.
Safety features include Quench oil level indicators that is used to detect upper and lower limits.
Our Clients
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Semi Continuous Sealed Quench Furnace ?
Please, read the answers to frequently asked questions about our products.
A semi-continuous Sealed Quench Furnace is a heat treatment that operates in a semi-continuous mode- it can handle batches of parts in a controlled- sequential manner rather than continuously processing materials. The semi-continuous combines the processing of both batch and continuous.
The main difference between the batch and continuous furnaces is their operational modes. The batch furnace processes a set of parts; each set is loaded, treated, and then unloaded before the next set is processed. The continuous furnace on the other hand operates continuously with the parts entering and exiting the furnace through a conveyor or belt system.
The advantage of HIGHTEMP’s Super TKM- Semi-Continuous Sealed Quench Furnace is that it offers higher productivity and throughput, is cost-effective when compared to a continuous furnace, and can handle a range of batch sizes.
The heat-treated parts are transferred from the heating chamber to the quenching chamber without exposing them to the air. The quenching medium rapidly cools the parts, helping them achieve the desired hardness and mechanical properties.
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