Continuous Sealed Quench Furnace, also known as Continuous Gas Atmospheric Furnaces are industrial heat treatment furnaces designed to process parts in a continuous operation. The design of this furnace is a single-track continuous gas carburising design, aimed at consistent production at low operating costs.
One of the highlights of this furnace is the uninterrupted processing of materials with the help of the conveyor belts which ensure the steady flow of materials. This furnace is designed for high-volume production of materials.
Safety
Quality Tested
Automation
Models Available
Specifications
Options are available in both Electric and Gas fired.
Atmosphere Options include- Endothermic gas Nitrogen-Methanol
Production capacity ranges from 150 kg/hr to 500 kg/hr.
Operating temperature up to 950ºC.
Option for Robotic charge handling system for Press Quenching is available.
Modular designs for flexibility and ease of maintenance.
Silicon Carbide Skids rails are present for smooth long-lasting movement of change.
Fully automated PLC-controlled closed-loop system
Pusher mechanisms are designed for heavy loads
Pneumatically operated door systems for positive sealing
Guiding of quenching oil throughout the charge with baffles located within the quench tank.
Automatic adjustment of stroke length to compensate for thermal expansion
Sophisticated controls include options such as full automatics, pick-and-place robot systems, and SCADA.
Types
Gas Fired
The Gas option for the Continuous Sealed Quench Furnace utilizes a burner to combust gas and generate heat. Burners are positioned around the furnace to provide the heat treatment temperature required to achieve the desired properties. The gas is mixed with air and ignited to produce a controlled flame. The Gas-fired Continuous Sealed Quench Furnace is preferred in industrial areas where gas is readily available, and where rapid and uniform heating conditions are needed.
Advantages
Continuous Operation
The Continuous Sealed Quench furnace operates continuously, which allows for high-volume processing of parts. This is beneficial for large-scale manufacturing industries as the furnace can help productivity and efficiency.
Uniform Heating
The Continuous Sealed Quench Furnaces is designed to ensure uniform heating throughout the furnace. This consistency helps achieve uniform results, improved quality, and reliability.
Flexibility of Heat Treatment Processes
HIGHTEMP’s Continuous Sealed Quench Furnaces can be used for a variety of heat treatment processes such as carburising, annealing, tempering, carbonitriding etc.
Scalability
HIGHTEMP’s Continuous Sealed Quench Furnaces can be scaled to accommodate different production needs, allowing for flexibility in handling various sizes and production volumes.
Improved Product Quality
The continuous carburizing and heat treatment processes can significantly improve the hardness and durability of the processed components. Additionally, it enhances the performance and lifespan of the parts.
High Precision
Advanced temperature regulation of HIGHTEMP’s Continuous Sealed Quench Furnaces ensures precise control over the heat treatment process, which allows for accurate achievement of desired material properties.
Industries Served
Auto components Industry
The Continuous Sealed Quench Furnaces is utilized across various auto components industries as it provides consistent, high-quality heat treatment within a controlled environment. It can help improve the mechanical properties such as hardness and wear resistance.
Material Grades Available
- Carbon Steel - 1018, 1045, 1050
- Alloy Steel - 4140, 4340, 8620
- Tool Steel - D2, M2, H13
Parts
Gears, Shafts, Crowns, Pinions, Axle components, Castings, Forging and Engine components, Transmission components
Applications
Why Choose Hightemp
HIGHTEMP, an acknowledged leader in the Pusher Furnace Technology incorporates state-of-the-art facilities in the furnaces.
HIGHTEMP is equipped with technology such as SCADA, full automatics, and pick-and-place robot systems.
Oxygen Probe Control System includes carbon potential controller and actuator motor with valve, and Oxygen Probe.
HIGHTEMP offers cost-effective Continuous Sealed Quench Furnaces without compromising on quality and industry requirements.
Our Clients
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Continuous Sealed Quench Furnace ?
Please, read the answers to frequently asked questions about our products.
Atmospheric Gas Furnace is an industrial furnace designed to heat materials using combustion of gas such as propane within a controlled atmosphere to make the materials reach the desired properties. The furnace can be used for various heat treatment processes such as carburizing, annealing, and tempering.
HIGHTEMP’s Continuous Sealed Quench Furnaces consists of the preheating chamber, carburizing & Diffusion Chamber, Hardening Chamber, and Vestibule chambers.
The Continuous Sealed Quench Furnaces is widely used in the automotive industry to process components such as gears, crankshafts, camshafts, pinions, etc. The Continuous Sealed Quench Furnace is also used in the aerospace industry to process components such as turbine blades, landing gear components, and structural parts.
The Continuous Sealed Quench Furnaces can process materials such as Carbon Steel, Alloy Steel, Aluminium alloy, High-strength Steel, and Tool Steel
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